Peristaltic Pump Fillers
- How It Works:
The peristaltic pump makes intermittent contact on only the outside of the surgical (product) tubing so that the product only touches the inside of the tubing. The filler’s master computer independently tracks the # of rotations of the peristaltic pump head so that it knows precisely how much product has been delivered. When the target fill volume is reached, the pump stops and the remaining product fluid does not drip out due to pipette action. The computer stores all fill parameters in memory for fast changeovers. - Application:
Specifically designed for high value, small volume fills at very high accuracy. Suitable for aqueous and other light viscosity products. - Examples:
Pharmaceutical preparations, fragrances, essential oils, reagents, inks, dyes, and specialty chemicals. - Advantages:
Fluid path is disposable; easy cleanup and elimination of cross contamination problems. Accuracies of 0.5% are achievable for fill volumes less than 1 ml.
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Peristaltic Pump Spray Bottle Liquid Filling Machine Main configuration:
- Mesa, around the side plates are of high quality 304 stainless steel or other FDA approval of material production, and material contact parts for 316 Lquality stainless steel
| Filling nozzle material | SUS 316L stainless steel |
| Filling type | Peristaltic pump |
| CAM indexing | Shandong zhucheng |
| The inverter | Japan's mitsubishi |
| PLC | Siemens |
| Touch screen | Siemens |
| Main motor | ABB |
| low-voltage apparatus | Schneider |
| Servo motor | Taiwan TECO |
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Peristaltic Filling Machine Technical parameter
| Production capacity | 80-120bottles/minute |
| Applied bottles | 2-30ml bottles |
| Filling nozzle | 2 nozzles |
| Filling accuracy | ±1% |
| Press capping nozzles | 2 nozzles |
| Capping rate | 99% or more (depending on the characteristics of plug appropriate adjustment) |
| Speed control | frequency control |
| Bottle size | More than 10 mm |
| The power supply | 380V 50Hz |
| Power | 2kw |
| Air supply | 0.3~04kfg/cm2 |
| Gas consumption | 10~15m3/h |
| Overall dimensions | 3000×1300×1700mm |
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Peristaltic Pump Bottle Filling Machine Operation Precess:
- 1.Material preparation: Ready enough bottles, plug in, cover, and liquid medicine, plug and cover should be full of vibration hopper rail and is located in the inside and outside cover location
- 2.Feeder bottles: bottle feeder turntable make the bottles (optional)
- 3.Filling: Bottle by oscillation tidy up the bottle opener for positioning disk thick, by positioning disk again intermittent drive to filling, stoppering, cover, screw cap.Solution by peristaltic pump suction by
silicone pipe, at the filling station again by the needle can be moved up and down automatically filling liquid in the bottle.The needle every move up and down, to complete a filling - 4.Plugging :Plug is provided by vibration hopper to stoppering station, bottle movement by wheel clearance to stoppering station, through the optical fiber detection to control stoppered cylinder solenoid valve work signal to control the cylinder work so as to achieve a bottle gasser no function, not stoppered bottle plug on plate using gravity principle design, avoid the spring or spring plate made before instability happens after long time, so the plug is very accurate
- 5.Capping : Add good plug inside the bottle again by positioning disc sent to the affix, screw cap, affix a similar principle and urinating in principle, is done by the cylinder, covering various size by complete, constantly rotating screw LIDS below and overall do up and down, when the bottle stops right, decline of spin trapping modesty lid screw cover finish.Screw cap body adopts the design of constant torque, according to the bottle cap and bottle thread with torsion, to adjust the firmness of the screw cap after putting in place can automatic sliding, achieve the goal of not wounded cover not bottles
- 6.Bottles out: Spin good cover bottle again by the bottle round to the conveyor beltpull pull final delivery outside the machine, and enter the next packaging process
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Peristaltic Pump Filler Features
- The machine USES unique plug, fixed on plug on precision.
- No bottle no filling, no bottle no on plug, not plug cover function.
- With urgent stop switch, automatic alarm when machine is out of order.
- T his machine with dust cover
